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DQ-4型全自動、雙刀(dao)巖石切割機(自(zi)動(dong)巖石(shi)切(qie)(qie)割(ge)(ge)機)采(cai)用金剛(gang)石(shi)圓盤(pan)刀(dao)(dao)片(pian),對各(ge)類非金屬(shu)固(gu)體進(jin)行切(qie)(qie)割(ge)(ge)取樣。尤為適合(he)各(ge)類巖礦石(shi)、建(jian)筑混凝土(tu)以(yi)及耐火磚(zhuan)的切(qie)(qie)割(ge)(ge)、取樣、是石(shi)油、地質、煤炭、冶金、建(jian)筑、交通(tong)等部門(men)制樣所需設備。用于切(qie)(qie)割(ge)(ge)水(shui)磨石(shi)、天然石(shi)、混凝土(tu)制品、陶瓷(ci)、耐火磚(zhuan)等非金屬(shu)材(cai)料板材(cai)及管材(cai)。全(quan)自(zi)動(dong)鋸石(shi)機具有造型美觀(guan),結構緊湊,自(zi)動(dong)化程度高,全(quan)密封、低噪音,自(zi)動(dong)切(qie)(qie)割(ge)(ge)且速度可(ke)調,可(ke)快速進(jin)退(tui),自(zi)動(dong)后退(tui),使(shi)用方便等優點。采(cai)用大直徑450-600mm金剛(gang)石(shi)刀(dao)(dao)片(pian),可(ke)同時切(qie)(qie)割(ge)(ge)兩平(ping)行的平(ping)面,兩平(ping)面距(ju)離可(ke)調。
DQ-4型全自(zi)動、雙刀巖石切割機結(jie)構(gou)原理:
1、主動巖石(shi)切割機由導(dao)軌(gui)、切刀作業(ye)臺、專用夾具(ju)、絲杠軸傳動、調速(su)電(dian)機及電(dian)氣控制臺等構(gou)成。整機結(jie)構(gou)緊湊(cou)、作業(ye)平穩。
2、切刀(dao)軸和(he)切刀(dao)動(dong)力電機(ji)安裝在導軌作業臺上,使(shi)用三角皮(pi)帶傳動(dong)使(shi)切刀(dao)高速(su)旋轉。
3、電(dian)氣控(kong)制系統安裝在控(kong)制臺內經過電(dian)纜銜(xian)接各電(dian)機。
4、主(zhu)動(dong)巖石切(qie)割機為刀(dao)片(pian)移動(dong),作業臺中止(zhi)的方法,即工件固定,切(qie)刀(dao)運動(dong)。切(qie)刀(dao)作業起、終端(duan)(duan)各備(bei)有行(xing)程開關(guan),當(dang)切(qie)刀(dao)作業運動(dong)至(zhi)終端(duan)(duan)時,可主(zhu)動(dong)快速撤退至(zhi)起端(duan)(duan)并主(zhu)動(dong)中止(zhi)移動(dong)。
DQ-4型全自動、雙(shuang)刀(dao)巖石切割機技術參數:
1、可切樣(mm):Φ180×400 180×180×400
2、金剛石(shi)切片(pian):500×50×2
3、工(gong)作形式(shi):雙刀(dao)割兩平面
4、主動機:Y100L-4 3KW
5、工作電機:YCT112-4A 0.75KW
6、切刀線速(su)度:33-45m/s
7、自動鋸石機工作時間:連續
8、環(huan)境溫度:0-40℃
9、噪音:<80db
10、體積:長1650mm×寬(kuan)880mm×高1200mm
11、質量:400kg
DQ-4型全(quan)自動、雙刀巖石切割機電氣系統:
全自動鋸石(shi)機(ji)(ji)(ji)電(dian)氣系統(tong):全自動鋸石(shi)機(ji)(ji)(ji)電(dian)源(yuan)采用三相(xiang),電(dian)壓為380V,頻率為50周。整機(ji)(ji)(ji)共采用二臺(tai)電(dian)機(ji)(ji)(ji),由控制臺(tai)集(ji)中(zhong)控制,DQ-4自動巖石(shi)切(qie)割機(ji)(ji)(ji),全自動鋸石(shi)機(ji)(ji)(ji)主機(ji)(ji)(ji)快進(jin)快退(tui),進(jin)給(gei)電(dian)機(ji)(ji)(ji)選(xuan)用YCT112-4A型(xing)電(dian)磁調速電(dian)機(ji)(ji)(ji),通過給(gei)定電(dian)位器,對電(dian)機(ji)(ji)(ji)實現寬范圍無級(ji)調整。
DQ-4型(xing)全自動、雙刀巖石(shi)切割(ge)機(ji)使用方(fang)法:
自動(dong)(dong)巖石切割機(ji),全自動(dong)(dong)鋸石機(ji)機(ji)器(qi)安裝完畢后(hou)(hou),連(lian)接控制(zhi)臺(tai)與(yu)整(zheng)(zheng)(zheng)機(ji)的(de)電纜線接頭(tou),接通控制(zhi)臺(tai)的(de)外接電源(yuan)。電源(yuan)為(wei)交流(liu)三相,電壓(ya)380V,然后(hou)(hou)檢(jian)查(cha)整(zheng)(zheng)(zheng)機(ji)各(ge)轉動(dong)(dong)部(bu)(bu)分(fen)是否靈活,各(ge)緊固件(jian)是否松動(dong)(dong)。按(an)下總電源(yuan)按(an)鈕(niu),控制(zhi)臺(tai)面板上(shang)(shang)的(de)各(ge)停止(zhi)按(an)鈕(niu)上(shang)(shang)方(fang)的(de)指(zhi)示燈均應(ying)(ying)明(ming)亮。依次按(an)主機(ji)的(de)起(qi)動(dong)(dong)按(an)鈕(niu),看(kan)其(qi)(qi)主機(ji)的(de)旋(xuan)轉方(fang)向(xiang)。與(yu)罩殼上(shang)(shang)的(de)箭頭(tou)指(zhi)示方(fang)向(xiang)是否相同,若反之(zhi),應(ying)(ying)立即停止(zhi)調整(zheng)(zheng)(zheng),整(zheng)(zheng)(zheng)機(ji)其(qi)(qi)它各(ge)部(bu)(bu)分(fen)轉動(dong)(dong)方(fang)向(xiang)是否相同。若之(zhi),應(ying)(ying)立即停止(zhi)調整(zheng)(zheng)(zheng),整(zheng)(zheng)(zheng)機(ji)其(qi)(qi)它各(ge)部(bu)(bu)分(fen)轉動(dong)(dong)方(fang)向(xiang)出(chu)廠時(shi)都與(yu)主機(ji)一(yi)起(qi)統調好(hao),主機(ji)轉向(xiang)正確,其(qi)(qi)余(yu)正確。一(yi)切檢(jian)查(cha)完畢后(hou)(hou)即可裝上(shang)(shang)巖樣切割,巖樣裝夾時(shi),應(ying)(ying)選擇可靠的(de)夾特點,防止(zhi)虛(xu)夾和假夾現象,以免(mian)在切削過程中(zhong)因(yin)巖石竄動(dong)(dong)而損壞(huai)刀片和巖樣。夾持(chi)不規則巖樣(原(yuan)始巖樣)時(shi),可用(yong)頂壓(ya)法夾持(chi)。
夾(jia)(jia)持(chi)步驟(zou):先將(jiang)巖樣平(ping)放在(zai)(zai)工(gong)作臺(tai)上,然(ran)后將(jiang)頂(ding)(ding)(ding)(ding)壓移(yi)(yi)動夾(jia)(jia)具(ju)沿T型(xing)槽(cao)插進,上下移(yi)(yi)動頂(ding)(ding)(ding)(ding)桿(gan)(gan)螺(luo)栓,以選擇可靠的夾(jia)(jia)持(chi)點,然(ran)后將(jiang)頂(ding)(ding)(ding)(ding)桿(gan)(gan)移(yi)(yi)動螺(luo)母鎖緊(jin)(jin),使頂(ding)(ding)(ding)(ding)桿(gan)(gan)位置固(gu)定。接著再旋轉頂(ding)(ding)(ding)(ding)桿(gan)(gan),使移(yi)(yi)動夾(jia)(jia)具(ju)的尾翼與工(gong)作臺(tai)平(ping)面形成死角,頂(ding)(ding)(ding)(ding)桿(gan)(gan)即可將(jiang)巖樣頂(ding)(ding)(ding)(ding)住(zhu),同時(shi)擰緊(jin)(jin)頂(ding)(ding)(ding)(ding)桿(gan)(gan)并帽,防(fang)止頂(ding)(ding)(ding)(ding)桿(gan)(gan)在(zai)(zai)切削(xue)時(shi)松動。
切(qie)割巖石樣時,如巖石數量(liang)較多,可用隨機所附的長壓板壓上數塊巖樣,一次切(qie)削,以提(ti)高工作效率,
步驟如(ru)下:將(jiang)巖(yan)(yan)樣(yang)(yang)平放(fang)在(zai)工(gong)作(zuo)臺上,把長(chang)壓(ya)(ya)(ya)(ya)(ya)板(ban)(ban)的(de)一端(duan)*工(gong)作(zuo)臺垂(chui)直的(de)方孔中,旋(xuan)轉(zhuan)調節螺釘(ding),壓(ya)(ya)(ya)(ya)(ya)住長(chang)壓(ya)(ya)(ya)(ya)(ya)板(ban)(ban)的(de)這一端(duan)(如(ru)巖(yan)(yan)樣(yang)(yang)太小(xiao),可在(zai)巖(yan)(yan)樣(yang)(yang)上加一小(xiao)木塊,使(shi)長(chang)壓(ya)(ya)(ya)(ya)(ya)板(ban)(ban)能(neng)夠壓(ya)(ya)(ya)(ya)(ya)到(dao)巖(yan)(yan)樣(yang)(yang))。然(ran)后將(jiang)壓(ya)(ya)(ya)(ya)(ya)板(ban)(ban)螺栓沿T形(xing)槽插進,旋(xuan)轉(zhuan)滾花螺母(mu),壓(ya)(ya)(ya)(ya)(ya)住長(chang)壓(ya)(ya)(ya)(ya)(ya)板(ban)(ban)的(de)另(ling)一端(duan),即可將(jiang)巖(yan)(yan)樣(yang)(yang)壓(ya)(ya)(ya)(ya)(ya)住。夾(jia)持切(qie)割成形(xing)的(de)長(chang)方體(ti)(ti)和正(zheng)方體(ti)(ti)巖(yan)(yan)樣(yang)(yang)時(shi),也應用此壓(ya)(ya)(ya)(ya)(ya)板(ban)(ban)法。切(qie)割較短(duan)較窄的(de)巖(yan)(yan)樣(yang)(yang),用一塊壓(ya)(ya)(ya)(ya)(ya)板(ban)(ban)即可。工(gong)作(zuo)時(shi),先起(qi)動主(zhu)機(ji)。再按工(gong)進按鈕,比如(ru)切(qie)削(xue)時(shi),由于(yu)巖(yan)(yan)石多呈不(bu)規則形(xing)狀,此時(shi)進刀(dao)速(su)度要慢,待刀(dao)片刃(ren)都進入巖(yan)(yan)樣(yang)(yang)后,方可稍(shao)快一點。
